FencingWise

Fence Post Sections: A Custom Order Specification Guide

A custom fence post section needs its shape, wall thickness and orientation identified alongside the panel connection. We review those fields separately because similar outside dimensions can hide different internal openings and fixing conditions. Structural suitability remains tied to the approved site design rather than a generic section-to-height table.

By FencingWise Editorial Team · Updated 3 November 2026.

Match the fixing surface to the panel

Section form Connection feature to examine
Square hollow section Flat faces, face width and fixing-hole positions
Rectangular hollow section Which face meets the mesh and how the section is orientated
Round tube Clamp radius, tube diameter and resistance to unwanted rotation in the connection
Proprietary formed section The manufacturer's specific panel seat and compatible fittings

A clamp that seats on a square face cannot be assumed to fit a round tube. A proprietary post may also need dedicated clips even if its overall width resembles a standard section.

Black tubular fence posts supporting metal mesh panels along a garden boundary
Installed posts show the panel-to-post connection as part of the complete fence.

Wall thickness is not the same as outside size

A custom post order needs wall thickness as well as the outside section. Two posts labelled 60 mm square can have different internal openings, fixing compatibility, cap fit and structural properties. Record the specified material and section detail alongside those dimensions so a quotation cannot substitute a different wall merely because the external label matches.

Cut end of a white formed fence post showing internal channels and walls
The visible internal channels show why outside width alone cannot define the profile or fitting.

An internal cap needs the opening dimensions. A through-bolt arrangement needs to accommodate the actual section and any specified internal support. A fixing into one wall has a different detail from a bolt passing through both sides. Those differences belong on the connection drawing.

The post-cap page illustrates why an outside size alone does not establish an insert fit.

Orientation matters for a rectangular post

Turning a rectangular section changes which face is available for brackets and how the section is orientated relative to the applied loads. A drawing should therefore show the post in plan, not merely label its two outside dimensions.

Show rectangular and proprietary posts in plan at corners and gate returns. Ask the supplier to identify any special drilling or bracket orientation rather than describing every support as the same section length.

At a corner, two fence directions may meet different faces of the same post. Hole positions and bracket clearances must suit both connections. The post-position guide explains the distinction between straight and turning locations.

Green square post joining two welded mesh fence panels at a corner
Corner positions require the post faces and fittings to serve two panel directions.

Let the design define the structural requirement

Height above ground, support spacing, panel solidity, exposure and foundation conditions all feed into post design. Material grade and wall thickness also matter. A larger outside size is not a substitute for assessing that combination.

Gate posts need separate attention because the moving leaf introduces different actions. See gate posts versus line posts. This guide does not provide a universal section-to-height table.

A usable post description

A purchase reference should connect the section shape and dimensions to its wall thickness, material specification, total length, finish, mounting arrangement and fixing pattern. Identify orientation and distinguish end, corner and gate positions.

FencingWise's fence post range can be discussed alongside the panels and fittings. Where a project designer has specified the section, proposed changes should return to that design review rather than being accepted solely because a bracket fits.

Send a complete post reference

Provide section and material designation, total length, finish, mounting and hole pattern. Request explicit review of any proposed substitution against the approved connection and structural requirements. Use the custom fence post specification.