FencingWise

Custom Welded Mesh & Double Wire Fencing

FencingWise manufactures custom welded mesh fence panels for contractors, importers and distributors. Choose 656 or 868 double-wire panels, 3D profiled panels or flat welded mesh, then configure the panel dimensions, wire and mesh, coating, posts and fixing package. We work from a project schedule or repeat trade specification so the quotation describes a complete, identifiable order.

Blue double-wire fence panels and posts beside a planted boundary
Double-wire panels and posts along an installed boundary.

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Which welded mesh fence panel should you specify?

Welded mesh fencing joins crossing steel wires into a rigid panel. The choice within this family concerns how that panel is built: paired horizontal wires, a formed profile or a flat grid. Begin with the required construction and the post system. A shared overall height does not make two panels equivalent.

Panel familyConstructionWhen to include it in the enquiry
656 double wireTwo nominal 6 mm horizontal wires and a 5 mm vertical wire.A flat twin-wire range where the specification calls for this wire arrangement. Include the complete post and clip detail when comparing offers.
868 double wireTwo nominal 8 mm horizontal wires and a 6 mm vertical wire.A larger-wire twin-wire configuration. Check the resulting panel weight, clamping space and compatible fittings.
3D profiled meshA welded grid with formed horizontal bends.A panel design with projecting reinforcement bands. State bend number, position and orientation for the selected height.
Flat welded meshAn unprofiled welded grid for the specified frame or fence.Custom infill or flat panel work where the edge, fixing allowance and surrounding frame are defined together.

For a fixed grid, increasing wire diameter increases the steel used and changes the connection envelope. It does not independently establish the strength of the complete fence. Posts, panel dimensions, fixings and site design remain part of the selection. Use our 656 versus 868 procurement comparison when assessing two quotations for the same boundary.

New fence runs and replacement panels need different information

For a new installation, divide the layout into straight runs, corners, changes in level, gates and short end bays. This gives the manufacturing schedule a regular panel quantity and a separate list of special widths. Dimension each special bay before applying the finish, so cutting and coating work can be included in the order.

For replacement supply, the retained posts set the interface. Record post spacing, available fixing positions, clamp dimensions and the finished panel edge. Photographs help identify the arrangement, while a dimensioned sketch or sample establishes the actual fit. A panel described only as 2D or 3D leaves those interfaces unresolved.

Double-wire fence panels mounted above a stone-filled boundary beside a road
Installed double-wire panels following a roadside boundary.

What can be customised on welded mesh fencing?

Our custom panel review connects the mesh geometry to the completed bay. You can submit a finished drawing or specify the fields below for quotation. For repeat wholesale orders, keep each approved combination under one item reference.

Order fieldOptions to specifyWhy it matters
Wire arrangementSingle or paired wires, nominal diameters and the measurement basis before or after coating.Controls the grid construction and how the clamp seats against it.
Mesh patternHorizontal and vertical spacing, with wire centres or clear opening explicitly identified.Controls the openings and the location of edge wires and attachments.
Finished panel outlineHeight, width, edge projections and any special short bay.Connects the fabricated panel to the post spacing and ground-line detail.
3D profileBend count, position, depth and direction on a section drawing.Defines projecting geometry and where clips can engage the panel.
Posts and connectionsSection, length, mounting arrangement, hole pattern, clips or clamp bars and fixing sets.Turns panel quantities into a coordinated fence package.
Finish and packingCoating route, colour reference, separation between panels, bundle identification and agreed pack quantities.Defines appearance, handling protection and identification on receipt.

Reference dimensions for a quotation brief

The following values are published construction examples and our quotation starting points. They help communicate a requested configuration; the accepted FencingWise drawing establishes the supplied dimensions and available combinations.

ConstructionReference specificationOrder detail to add
3D panel2500 mm width; example heights 1230, 1530, 2030 and 2430 mm; 5 mm wire; 200 × 50 mm main mesh.The mesh within the bends, bend geometry and clip positions.
656 panel6/5/6 mm nominal wire arrangement; 2500 mm width and 200 × 50 mm mesh as enquiry references.Panel height, finished edges and the chosen post system.
868 panel8/6/8 mm nominal wire arrangement; 2500 mm width; example heights 1230, 1630, 2030 and 2430 mm.Finished connection dimensions and matching clamp components.
Flat custom infillDimensioned to the proposed fence or frame.Mesh orientation, edge wires, attachment allowance and finished opening.

Published reference documents: Betafence Nylofor 2D (656), Betafence Nylofor 3D and the Nylofor 2DS technical sheet. Their product approvals and warranties do not transfer to a custom FencingWise order.

Specify the steel and coating as part of the panel

For steel mesh, the enquiry should distinguish the wire specification from the protective finish. A coating on the wire before welding and a coating applied to the completed assembly have different process sequences. State the intended route so weld areas, cut edges and subsequent fabrication receive the agreed treatment.

A powder-coated finish adds a colour requirement alongside the base protection and surface preparation. Supply a colour code or approved sample, and identify whether panels, posts and gates must share the same appearance. Ask for the relevant coating evidence in the order specification rather than judging performance from a colour photograph.

Exposure also affects the finish brief. Coastal air, industrial contamination, frequent wetting or contact with cleaning products should be described for the coating review. Our coating specification guidance explains how to record the system and its inspection basis.

Order panels, posts and gates as an identifiable package

A panel-only price and a complete-bay price cover different components. The quotation should show panels, line and end posts, corner arrangements, caps, clips, fasteners and any base plates separately. This makes a later change in fence length easier to price and reduces missing parts at installation.

Matching gates need their own opening width, leaf arrangement, frame and hardware specification. Use the gate collection for those choices. For close-spaced 358 panels use security mesh; for a court enclosure or rebound zone use sports fencing. Each has a different assembly brief.

Green welded mesh panels meeting at a fence post
Panel edges and a post within a welded mesh fence.

What changes the cost of a custom welded mesh order?

Wire quantity, finished panel area, forming work, coating and the supporting components all affect the quotation. A comparison based only on price per panel can hide a smaller panel, a different wire arrangement or excluded clips. Compare the same construction, finished dimensions and supplied scope.

Special-width panels, mixed heights and multiple finishes create additional item groups. For a distributor, a consistent specification makes repeat orders easier to identify. For a contractor, separating regular panels from transitions and gates makes the bill of materials easier to reconcile. Delivery destination, bundle dimensions and unloading constraints also belong in the cost brief.

Agree the inspection and packing points before production

Useful order checks include wire and mesh measurement, overall panel size, edge condition, flatness or bend position, the specified weld checks, coating inspection and a panel-to-post fit check. The drawing and inspection agreement should state the relevant tolerances and acceptance method.

For shipment, group panels by height, width and finish. Identify special bays against the site schedule, protect contact surfaces and list fixing bags against the assembly they serve. If bundles will be opened in installation phases, include that sequence in the packing brief.

Welded mesh purchasing questions

Does 868 mean the same thing as 8 mm mesh?

No. In the twin-wire designation, 868 describes two nominal 8 mm horizontal wires and a 6 mm vertical wire. It does not specify the opening size, panel dimensions or post system. Include those fields separately when requesting a price.

Can we order custom widths for the last bay of a fence run?

Submit the finished width, post detail and required edge treatment for review. A short bay must retain an edge and fixing arrangement that suits the assembly. List special widths separately from regular panels so each receives the correct drawing reference and packing label.

Can a 3D panel replace an existing double-wire panel?

It requires an interface review. The formed profile, panel edge and fixing positions may differ even when the overall height looks similar. Provide the retained post and clamp details before selecting the replacement.

Can you include matching gates and fixings in a wholesale order?

We can review panels, posts, gates and fixing sets within one supply schedule. Identify the quantities and specifications for each item. Gate movement, frame dimensions and hardware are defined separately from the stationary panels.

What should a buyer send for a first quotation?

Send the panel construction, finished dimensions, wire arrangement, mesh, coating and quantities, plus the destination. Add post and gate requirements or state that the enquiry is for panels only. A drawing or existing sample is particularly useful for replacement panels and special interfaces.

Request a welded mesh manufacturing quotation

Tell us whether you are planning a new project, matching an existing fence or developing a repeat trade range. Include your preferred 656, 868, 3D or flat construction and the component schedule. Send your welded mesh requirements for a quotation with the material, custom dimensions, finish and supplied scope identified.

Define the panel and its connections together.

Send the required mesh construction, panel sizes and quantities with your post layout. Include gates and any existing components that the new supply must fit.

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